Iriorne - doh! My mistake, I should've checked with you about the ball joint size. Can you please tell me the width of the ball joint stem?
Lancalot - I'm stoked you like the design. Just before I print I'll need to adjust the ball socket size. I also noticed that I've inadvertently picked up a couple of vertices on the front of the face while I was manipulating vertices on the ball socket. I mustn't have turned off the ignore backfacing checkbox (facepalm). You will notice it on the bottom fin of the ear vents.
I'll try to get some time this weekend to fix these two things up.
Regarding the print, I will check out some options to find the cheapest method including shipping. Iriorne mentioned a couple of other options, I will do some research and let you know soon.
Even though I don't have that seeker mold, I might print one for myself as well considering it's my first finished work with 3D modelling. Who knows, might even be able to save on shipping if I order two and mail one to you.