If you can model up a head you can get it printed on a website like shapeways. granted it's not a cheap way of doing it. there might be something more local you could use for the first go or two before you finalised the design.
with regards to the Titan returns figures being remoulded. I get why the headmasters are headmasters but I feel making everyone a headmaster is really effecting the engineering of the other toys. Voyager Galvatron for example. the face mask looks pretty mediocre and a huge section of the chest it Taken up with the flip out mask gimmick when a smaller amount of the chest could be used for that and the unused space may have been utilised in making the transformation and other modes more homogenous.
The current design of both Megatron and Alpha trion uses up a massive amount of body space for the gimmick and both have extremely restricted head movement. Good head movement is one of the features that gave the Combiner Wars toys so much character.
Scourge has a massive amount of his core being used up for a cockpit for the titan master, I would like to see what might have been if he was not a headmaster and didn't need a cockpit. it might have allowed for those ridiculous flaps on the underside of his alt mode to go somewhere else.
True that.
